Torque & Force

Rely on the Highest Precision and Best Performance from the Worldwide Market Leader

in Torque and Force Measurement with In-House DAkkS-Accredited Calibration Laboratory

according to DIN EN ISO/IEC 17025  

 

from HBK Test & Measurement

providing Measurement Solutions and Weighing Solutions for over 65 Years

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Torque Sensors & Transducers

 

Rely on the highest precision and best performance from the worldwide market leader in torque measurement.
The complete torque measurement solution from a single source- HBK is your partner in any situation where measurements need to be taken!

 

The Torque Sensor for Industrial EnvironmentsT5

T5 Torque Transducer: Torque Measurement from 10 to 200 Nm
The T5 torque sensor has a broad measuring range and it facilitates a highly precise torque measurement in any direction of rotation. The T5 torque transducer has been tried and tested a thousand-times over and is perfectly suited to be used in quality assurance and production, for instance, in the testing of steering gears and actuators in the automotive industry.

The T5 provides precise measurement results owing to its excellent temperature resistance. Additionally, it is small and handy. The T5 facilitates no-play friction fits, due to its cylindrical shaft ends. Measured data are transmitted through high-grade and low-wear slip rings, thus allowing for a wide range of applications in industrial environments. 

  • HBM accuracy class: 0.1
  • Nominal (rated) torque: 10 Nm to 200 Nm
  • Nominal (rated) rotational speed: up to 4,000 rpm

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T10F Torque Transducer: Nominal (rated) torques from 50 N·m to 10 kN·mT10F

The T10F torque transducer’s high torsional stiffness due to its short design makes it well suited for measuring dynamic torque. Its high lateral stiffness allows for direct coupling of relatively large masses. It is ideal for use in production, end-of-line tests and test stands in the automotive sector. The T10F torque transducer can be used in many different applications due to its wide measurement range and easy integration.

  • HBM accuracy class: 0.1
  • Nominal (rated) torques: 50 N·m to 10 kN·m
  • Nominal (rated) rotational speed: up to 15,000 rpm

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Setting The Standard in Precision

T12HP Torque Transducer: Maximum Precision, Dynamics and ResolutionT12HP
One torque sensor, multiple functions – only T12HP can do this. Its superior basic accuracy guarantees precise values over the entire measurement range. This results in the FlexRange™ capability that only T12HP can provide without the need to switch the measuring range like so called dual range sensors do.

The non-contacting transducer combines the flexibility of digital signal conditioning with the measurement accuracy of a carrier-frequency amplifier without data or accuracy loss. T12HP Assistant and CAN parameterization are user-friendly tools made available to allow easy configuration.

In combination with the TIM-EC interface module for EtherCAT and TIM-PN for PROFINET the torque and rotational speed signals can be integrated with cutting-edge test bench systems via the frequency interface with to date unknown precision and maximum performance and in a highly flexible manner.

  • HBM accuracy class: 0.02
  • Nominal (rated) measuring range: 100 Nm to 10 kNm

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Best Choice for High CapacitiesT12HP

T12HT Torque Transducer for Very High Torque Values up to 1.5 MN·m
When it comes to high capacity torque application, the T12HT torque sensor is the natural choice to improve the productivity and efficiency of your application with its high precision. The wireless transmission of power supply and of the measurement signal enables a service-free operation, while the integrated electronics with high bandwidth brings about the fast measurement results.

The T12HT torque sensor is the ideal solution for onshore and offshore power generation, for test benches in the energy industry, for a ship’s main engines, and for calibration purposes.

The nominal (rated) torque values range from 500 kN·m to 1.5 MN·m, the maximum permissible rotational speed is 1,000 rpm. An integrated magnetic rotational speed measuring system is also available.

  • HBM accuracy class: 0.1
  • Bandwidth: 6 kHz (-3 dB)
  • Nominal range: 500 kN·m; 800 kN·m; 1.5 MN·m

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T21WN Torque Transducer: Torque Measurement up to 200 NmT21WN

The strain gauge technology-based T21WN uses non-contacting energy and measurement signal transmission to measure torque. The sensor is ideal for reliable measurement of relatively low static and dynamic torque on non-rotating as well as rotating components. The output signal at nominal (rated) torque is +/-10 V. The T21WN can be used, for example, in test benches for bearings as well as in material or haptic tests in medical engineering applications and research laboratories. Like its predecessor (T20WN) the T21WN can be easily and quickly integrated into the measurement chain using the robust VK20A junction box.

HBM accuracy class: 0.2
Nominal (rated) torque: 0.1 Nm to 200 Nm
Nominal (rated) rotational speed (rpm): up to 20,000

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The Cost-Effective AlternativeT22

T22 Torque Transducer: Torque Measurement up to 1 kNm
The strain gauge technology-based T22 torque transducer uses non-contacting transmission technology to measure torque, and provides measurement ranges from 0-0.5 Nm up to 0-2 kNm. Its compact design makes it the ideal choice for dynamic and static torque measurement on non-rotating as well as rotating components. Therefore, the T22 is used, for example, in laboratories and end-of-line test benches in the automotive sector and production technology. Due to its two analog outputs (current and voltage), the torque sensor can be easily connected to programmable logic controllers (PLC) and thus, is ideally suited for use in production and process monitoring.

  • HBM accuracy class: 0.5
  • Nominal (rated) torque: 0.5 Nm to 1 kNm
  • Nominal (rated) rotational speed (rpm): up to 20,000

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The All-Rounder for Test BenchesT40B

T40B Torque Transducer: Digital Torque Measurement with Nominal (Rated) Torques from 50 Nm to 10 kNm
T40B is outstanding for its precision, reproducibility and robustness and is particularly well suited for static and dynamic torque measurement. The torque transducer features 0.03% accuracy in terms of linearity including hysteresis, as well as high temperature stability. Combined with the integrated magnetic rotational speed measuring system, it allows for power measurement in the drive train. Non-contact power supply and digital signal transmission guarantee fail-safe and maintenance-free operation. The TIM-EC interface module for EtherCAT and TIM-PN for Profinet ensure maximum performance and high flexibility when integrating the torque and rotational speed signals with cutting-edge test bench systems.

  • HBM accuracy class: 0.05
  • Nominal (rated) torque: 50 Nm to 10 kNm

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Cost Optimized, High Speed Torque TransducerT40MS

T40MS Torque Flange: Small, Compact, and Short – Ideal for High Rotational Speed of up to 30,000 rpm

The T40MS torque transducer is a space and cost-saving solution for applications with a high rotational speed of up to 30,000 rpm. It is characterized by its very compact, short, and mass-optimized design and covers the available nominal torques with only one measuring body size. This significantly simplifies its handling in the application. The proven in use T40 electronics deliver the usual high precision, making the sensor, in combination with its other properties, ideally suited for tests in which high rotational speeds and robustness are required, such as fully electric drives, transmission test benches, as well as test benches for helicopter components and adjustable actuators, etc.

  • HBM accuracy class: 0.05
  • Rotational speed:  up to 30,000 rpm
  • Nominal (rated) torque: 200 Nm, 500 Nm, 1 kNm, and 2 kNm

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High- Speed Torque Transducer with Cenrtal Bore HoleT40CB

T40CB: Extremely Short Torque Transducer for High Speeds with Central Bore

The T40CB is characterized by its very compact and extremely short design. It is available in two versions.

Variant with a central bore of 37.5mm and a length of 49mm. This extremely short and compact version offers the greatest flexibility from a mounting point of view, since the transducer can be installed with either threaded or stud bolt mounting.

Variant with a central bore of 46.5mm and a length of 54mm. This transducer offers a large central bore diameter with comparatively short overall length. Due to the large central bore, the transducer can be installed exclusively with threaded assembly.

Depending on the test concepts, it may be necessary or advantageous, e.g., to lead lubricant or coolant lines directly through the torque transducer. Furthermore, when testing coaxial gears, it is often necessary to pass a shaft through the transducer.

The proven T40 electronics provide the usual high precision.

  • HBM accuracy class: 0.05
  • Speed: up to 30,000 rpm
  • Nominal torque: 500 Nm (other measuring ranges on request)

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Robust High-Speed Torque TransducerT40HS

T40HS: Minimizing Measurement Uncertainty in High-Speed Applications

T40HS is the space and cost saving torque transducer for your high-speed application up to 45,000 rpm. T40HS is characterized by its short design and offers high stiffness and precision thus allowing for a low measurement uncertainty when testing high-speed propulsion systems, turbines, transmission test rigs, adjustable actuators or the efficiency of complete drive trains. Due to its lightweight titanium body, the high-speed torque sensor has a low moment of inertia. This results in a lower torque during acceleration and reduced bearing load. You thus increase the lifetime of your propulsion system. The perfect solution for motorsport engine or aerospace applications.

  • HBM accuracy class: 0.05
  • Rotational speed: up to 45,000 RPM
  • Nominal (rated) torque: 100 Nm to 3 kNm

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The Standard for Dynamic TorqueT40FM

T40FM Dynamic Torque Measurement From 15 kN·m To 80 kN·m
The T40FM torque transducer measures dynamic torques up to 80 kN·m precisely and reliably – with an excellent price-to-performance ratio. It features a rugged design for use in harsh conditions and is therefore ideally suited for production and test benches for large engines and transmissions. With its short design, large measuring range and various digital and analog interfaces, the T40FM can be integrated into systems quickly. It also has the same dimensions as its predecessor the T10FM, which makes it easy to upgrade to the latest technology. 

  • HBM accuracy class: 0.1
  • Nominal (rated) torques: 15 kN·m to 80 kN·m
  • Nominal rotation speed: up to 8000 rpm

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Accuricy for Extremely High TorqueT40FH

T40FH: Measure High Torque with Precise Torque Flange

The T40FH torque sensor is first choice for measuring extremely high torque. It improves productivity and efficiency when measuring high torque - also for applications that have as yet required the use of very costly special equipment. 

The rotating version of the T40FH, is the ideal solution for power test benches for ship’s main engines or tests in the offshore industry. Through its integrated electronics in the rotating version, it is easy to use and offers fast measurement results. The non-rotating version of the T40FH torque flange is suitable for calibration tasks in particular.

Nominal (rated) torque values ranging from 100 kN·m through to 300 kN·m are covered, the maximum permissible rotational speed of the rotating version depends on the model and ranges from 2,000 rpm through to 3,000 rpm. As an option, an integrated magnetic rotational speed measuring system with 72/86 pulses per revolution is available.

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T40MAR Certified Transducer For Determining the Load SignalT40MAR

The high-precision T40MAR torque transducer acquires the load signal from ship engines, thereby making it possible to control them better. The load signal is determined by measuring torque and speed in the drive train.

The end result: Significant fuel savings and compliance with international directives (MARPOL, etc.).

  • HBM accuracy class: 0.15
  • Marine-certified product

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The All-Round Torque Measurement SolutionT210

Shaft Torque Sensor T210: Measurement of Rotating Torque up to 200 N·m

The torque transducer T210 features a precise measuring system which transmits the measurement values as well as the supply energy in a contactless way from the rotor to the stator. Additionally, the rotational speed and the angle of rotation are captured. These values are then handed over via a voltage or frequency-output. With these features the T210 shaft torque sensor is well-equipped to be used universally and is often found in End-of-Line applications or in development test benches. Finally, the round shaft ends allow for an easy and free of play integration. Thanks to its standardized design, almost all existing plants can be effortlessly retrofitted with T210.

  • HBM Accuracy Class: 0.1
  • Nominal torque: 0.5 to 200 N·m
  • Nominal rotational speed: up to 30,000 min-1
  • Speed measurement: 512 impulses/rotation

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The Space-Saving Choice for Precise Torque MeasurementsTB1A

Reference torque transducer TB1A: Space-saving, flat design

The TB1A reference torque transducer is very flat with a maximum width (depending on the measuring range) of 69 millimeters and is therefore, is ideally suited for torque measurements in restricted space conditions. In addition, the drive shafts can lead axially through the torque sensor, thanks to the central bore. Due to itsthe compact design, the transducer is very well- suited for use in testing machines or as a reaction torque sensor with the direct coupling of the  drive motor or transmission.

Owing to its flat design, the TB1A has a very high stiffness in all directions and is the compact alternative to the extremely precise reference torque transducer TB2.

  • HBM accuracy class: up to 0.05
  • Degree of protection (according to EN 60 529): up to IP54
  • Nominal (rated) measuring range: 100 Nm to 10 kNm

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The Standard for Reference Torque MeasurementTB2

Reference torque transducer TB2: Calibration with accuracy class up to 0.03

The reference torque transducer TB2 is exceptionally precise and therefore, is ideally suited as a reference or transfer standard for torque calibration in the laboratory. For industrial use, for instance . in test stands, the TB2 is also available in the degree of protection IP67. Owing to its design, the reference torque transducer provides very good accuracy and reproducibility, even under industrial conditions in the test bench. The measuring body is made of one piece and  therefore, is homogeneous and balanced for high measuring accuracy.

The TB2 achieves the HBM accuracy class of 0.03 according to the strict HBM definition, or the best class accuracy of 0.05 according to DIN 51309.

In combination with the highly accurate digital precision measuring amplifiers, such as DMP41ML38B and MX238B, the highest measuring accuracy can be achieved over the entire measuring chain. The TB2 offers a particularly wide field of application for calibration tasks, with eight nominal torques between 100 Nm and 10 kNm.

  • Accuracy class: up to 0.03
  • Degree of protection (according to EN 60 529): up to IP67
  • Nominal (rated) measuring range: 100 Nm to 10 kNm

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Calibration of Measurement SystemsTN

TN Torque Transfer Transducer
The TN torque transfer transducer is a non-rotating torque transducer specifically for use as a transfer standard or reference transducer in calibration laboratories. This transfer transducer complies with the most stringent accuracy requirements, and is highly resistant to humidity, because of the innovative strain gauges it employs.

The TN is part of the equipment used in national metrology institutes, as well as in high-ranking industrial calibration laboratories. Firstly, it is used as a transfer standard for comparison or to ensure traceability in torque calibration systems based on lever-mass systems. Secondly, in a fixed mounting, it can be used as a reference sensor in calibration laboratories. Class 0.05 in compliance with DIN 51309 is guaranteed for the TN as standard. In the TOP-Transfer version, it even complies with requirements more rigorous than the best class specified in the standard. The transducer has been equipped with two additional measuring bridges for bending moments to enable monitoring of compliance with the most demanding calibration conditions.

  • Best class 0.05 in compliance with DIN 51309
  • Nominal (rated) torque: 100 Nm to 20 kNm

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TTS Transfer Torque Wrench For CalibrationTTS

The TTS transfer torque wrench is used to check and calibrate torque wrench calibration equipment. It is precisely coordinated to the requirements of these calibrations, such as those prescribed in Guideline DKD-R 3-7.

Because of the particular type of torque generation produced by a torque wrench, the extreme resistance of the TTS to bending moments is a crucial criterion.

German Calibration Service (DAkkS) calibration as stipulated in DKD Guideline DKD-R 3-7 documents the stringent demands by which the TTS must be measured as a transfer standard.

A calibration certificate in accordance with guideline DKD-R 3-7 has to be ordered separately.

Also among the components supplied are a carrying case and an external square adapter in a standard size. Square adapters in other sizes are available as accessories.

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Precistion Coupling for HBM Torque Transducers

Precision couplings for HBM torque transducers

Couplings for torque transducers are a key accessory. A torque flange is a precision transducer that enables very small uncertainties of measurement to be attained. However, certain requirements need to be met to achieve this. One of the most important is to minimize the parasitic loads affecting the transducer which, among other things, result from alignment errors in the drive train.

Offset compensation is the main task of offset couplings

Besides precise torque transfer, the main task of a coupling consists of offset compensation. In nearly all practical applications, these offsets occur between the driving and the driven side. They result from dimensional tolerances in the components used as well as from external influences such as temperature that prevent complete elimination of the offsets.

  • Axial offset
  • Radial offset
  • Angular offset

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Couplings

 


Additional Analog and Digital OutputsTIM40

TIM40 Digital Torque Interface Module

The TIM40 interface module adds more interfaces to T40 series torque transducers such as additional, independent analog outputs (± 10 V, 12 ± 8mA) and an additional frequency output. Moreover, TIM40 allows for connection to fieldbuses such as CANopen and PROFIBUS DP. 

TIM40 offers very high flexibility, enabling you to adapt your torque transducer to the respective application and, for example, connect additional display screens or devices. 

  • HBM accuracy class: 0.05 %
  • Bus cycle time: <=1 kHz

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Maximum Performance With Great FlexibilityTIM-PN/EC

TIM-PN/EC: Digital Measurements In PROFINET And EtherCAT Networks

The TIM-PN/EC digital interface module is extremely fast and ideal for highly dynamic applications. It integrates torque and rotational speed measurements in higher-level automation and control systems of test benches. The digital twin-channel amplifier can also be used to transfer measured values – for example from T40-series torque transducers – to two separate PROFINET and EtherCAT networks simultaneously.

  • HBM accuracy class: 0.01
  • Bus cycle rate: up to 4 kHz (PROFINET), or 20 kHz (EtherCAT)

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Torque Accessories

 

Maximum Performance with Great FlexibilityTIM-PN

TIM-PN/EC: Digital Measurements In PROFINET And EtherCAT Networks

The TIM-PN/EC digital interface module is extremely fast and ideal for highly dynamic applications. It integrates torque and rotational speed measurements in higher-level automation and control systems of test benches. The digital twin-channel amplifier can also be used to transfer measured values – for example from T40-series torque transducers – to two separate PROFINET and EtherCAT networks simultaneously.

  • HBM accuracy class: 0.01
  • Bus cycle rate: up to 4 kHz (PROFINET), or 20 kHz (EtherCAT)

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Additional Analog and Digital OutputsTIM40

TIM40 Digital Torque Interface Module

The TIM40 interface module adds more interfaces to T40 series torque transducers such as additional, independent analog outputs (± 10 V, 12 ± 8mA) and an additional frequency output. Moreover, TIM40 allows for connection to fieldbuses such as CANopen and PROFIBUS DP. 

TIM40 offers very high flexibility, enabling you to adapt your torque transducer to the respective application and, for example, connect additional display screens or devices. 

  • HBM accuracy class: 0.05 %
  • Bus cycle time: <=1 kHz

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Precistion Coupling for HBM Torque Transducers

Couplings for torque transducers are a key accessory. A torque flange is a precision transducer that enables very small uncertainties of measurement to be attained. However, certain requirements need to be met to achieve this. One of the most important is to minimize the parasitic loads affecting the transducer which, among other things, result from alignment errors in the drive train.

Offset compensation is the main task of offset couplings

Besides precise torque transfer, the main task of a coupling consists of offset compensation. In nearly all practical applications, these offsets occur between the driving and the driven side. They result from dimensional tolerances in the components used as well as from external influences such as temperature that prevent complete elimination of the offsets.

  • Axial offset
  • Radial offset
  • Angular offset

Read more

 

Couplings

 


Your Selection Guide for Couplings & Mounting PartsCoupling

Which coupling is the right one?

A torque flange is a precision transducer that enables very small uncertainties of measurement to be attained. However, to achieve this special requirements need to be met. It is most important to minimize the parasitic loads affecting the transducer which, among other things, result from alignment errors in the drive train. A radial parallel offset of the shaft ends installed on the measurement flange generates a radial force and a bending moment affecting the transducer. A radial angular offset results in a bending moment while an axial offset causes both an axial force and a bending moment.

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SG Based Force Sensors

 

Transfer Devices for Use in Force Standard MachinesBU18

HBM Build-Up Systems: Capacities from 60 kN to 15 MN

The series BU18 transfer devices comprise a three-ring torsion force, with transducers mounted parallelly.  The three individual sensors can be electrically connected in parallel. Alternatively, they can also be connected to one amplifier input each.

The modular design of the design offers users significant practical advantages for system assembly: users can install individual component parts with lower weight instead of having to handle a single, very heavy sensor. Moreover, the three individual sensors can be used separately for other calibration tasks.

HBM build-up systems have been used in many research projects with the objective of deducing the behavior of systems connected in parallel with the help of the results obtained in individual calibration. In this context, the system’s outstanding repeatability has proven especially valuable. The following are some of the highlights of the build-up systems:

  • HBM accuracy class: 0.03
  • Accuracy class as per ISO376: 00
  • Capacities: 3 MN (other, higher capacities available on request)

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Force Measurement Technology- Tried and Tested a Thousand Times Over

C2 Force Sensor: Reliable Compressive Force MeasurementC2 Force Sensor

The C2 force sensor, tried and tested over a long time, is a diaphragm sensor – a design that is very well-suited for fast measurements. This sensor, with integrated lateral force compensation, works safely even in the event of lateral forces or non-centric force application.

HBK has re-engineered the C2 series sensors for compressive force measurement to enable quick and optimized response to spare parts requirements and new designs. Different cable lengths, mounted plugs and TEDS are available, allowing for more efficient installation. In addition to the well-known passive versions of the force sensor, optional versions are now also available featuring integrated electronics and a current or voltage output (4 –20 mA or 0 – 10 V), while external dimensions remain unchanged. 

  • HBM accuracy class: Up to 0.1 (0.5 kN: 0.2)
  • Capacities: 0.5 kN to 200 kN

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Small, Dynamic and Ready to MeasureC9C

C9C Force Sensor: Miniature force transducer for compressive force measurement

The compact and cost-effective C9C type series force sensors reliably measure compressive force where space is limited. Due to their high fundamental frequency, they are suitable for very fast measurements. Like all strain gauge-based transducers, the C9C sensors also allow for static forces to be measured reliably and with long-term stability. They ensure both robustness and high load-bearing capacity due to their welded design from stainless steel. 

  • HBM accuracy class: 0.2
  • Capacities: 50N to 50kN
  • Output options: IO-Link, 0-10V, 4-20 mA

The force transducer is available with a permanently connected in-line amplifier. The transducer is calibrated as a measurement chain.

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Precise, Robust and Easily AdaptableC10

C10 Compressive Force Sensor: Maximum Precision with Outstanding Flexibility

C10 sensors are radially symmetrical compression force transducers based on special strain gauges that compensate the temperature dependence of the Young’s modulus of the measuring body. Hence, compensation elements for the temperature coefficient of sensitivity (TKC) – a necessity for conventional force sensors – can be omitted in the C10 without any loss of accuracy. The gauges are more sensitive than standard gauges and produce more than 4mV/V rated output for all steel versions of the sensor. The C10 series is a benchmark in accuracy, made from rust-free materials, and various configuration options are available for current market prices.

  • HBM accuracy class: 0.02... 0.05
  • Capacities: 2.5 kN to 1 MN

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Dependable, Cost- Effective, and Precise- Also Available for Large, Compressive Forces

C18 Reference Force Transducer: Transfer Devices for Large Compressive ForcesC18

The C18 reference force transducer measures compressive force based on the ring torsion principle and is, therefore, particularly insensitive to temperature gradients, lateral force and bending moment. As far as capacity is concerned, the transducer is small and light-weight, and therefore, easy to transport and install in different locations. Its hermetically sealed stainless steel design, with an IP68 degree of protection, ensures a robust performance and long-term stability. 

The C18 series covers capacities ranging from 10 kN to as high as 5 MN. Besides, it meets the requirements of a transfer device for traceability of a force measurement machine to a standard. The transducer is also well-suited for use as a working sensor in calibration machines or as a working standard in companies that need to ensure dependable traceability of measuring equipment. The C18 is used in many national metrology institutes and is also well-suited to mobile applications as well as in the extremely precise determination of the center of gravity, for example, of an aircraft.

A C18 transducer is always calibrated, and comes complete with a mounting base and thrust piece. No additional load application parts are required. Overall, the C18 provides users with an extremely cost-effective solution.

  • Accuracy class (ISO376): 0.5
  • HBM accuracy class: 0.02
  • Capacity: 10 kN to 5 MN

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Precise and Economical, with Overload ProtectionS2M

S-Shaped S2M Load Cell: Measurements From 10 N to 1 kN

The S-shaped S2M force transducer measures tensile and compressive forces and can be used for a wide variety of static and dynamic measurement applications.

The consistently high output signal of 2 mV/V guarantees a good signal-to-noise ratio. It measures very precisely even with small forces (the lowest nominal (rated) measuring range is 10 N) and returns extremely reliable results. Thanks to integrated overload protection, the S2M itself is protected against extremely strong overload in the case of machine damage.

  • HBM accuracy class: 0.02
  • Nominal (rated) forces: 10 N to 1 kN

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Precise and Excellent ProtectionS9M

S-Type S9M Load Cell: Measurements From 500 N To 50 kN

The S-shaped S9M load cell measures tensile and compressive forces and can be used for a wide variety of static and dynamic measurement applications. Thanks to its high accuracy the S9M is suitable for use in test benches and torque measurements with a lever  as well as for production and monitoring tasks.

The S9M is also the right choice for difficult applications: All measuring bodies, even the one for a nominal (rated) force of 500 N, are made of stainless steel. In addition, as the S9M has a welded and therefore hermetically sealed SG installation, the force sensor load cell is rated with degree of protection IP68.

  • HBM accuracy class: 0.02
  • Nominal (rated) forces: 500 N to 50 kN

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Tried and Tested Standard for Tensile and Compressive ForcesU2B

U2B force sensor: tried and tested sensor for tensile and compressive force

The proven U2B force sensor is a diaphragm transducer and is, therefore, particularly suitable for fast measurements. The sensor has a bending moment compensation to ensure that you get reliable results even if bending or lateral forces occur in the application. As a strain gauge sensor, the U2B measures both static and dynamic forces. 

The U2B series has been further improved: in addition to the familiar configurations, the sensor is now also available with an integrated amplifier with current or voltage output. The dimensions remain unchanged.

  • HBM accuracy class: up to 0.1 (0.5 kN: 0.2)
  • Capacities: 0.5 kN to 200 kN

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Easy and Quick to MountU3

U3 Force Transducer: Capacities ranging from 0.5 kN to 100 kN

The U3 load cell is based on the diaphragm principle; which means the strain gauges are mounted within the load cell housing in a well protected manner. Due to the design of the supporting membrane, the U3 force sensor guarantees an exceptionally high lateral force stability of up to 100%.

The U3 has a bending moment adjustment, so that acting moments as well as transverse forces are largely compensated for. The robust design is combined with a double-sided flange connection. This allows the sensor to be mounted quickly (within a few minutes): this minimizes downtime in production. The accuracy exceeds the typical requirements in manufacturing applications.

  • HBM accuracy class: 0.2
  • Nominal forces: 0.5 kN to 100 kN

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Small, Dynamic and Ready to MeasureU9C

U9C Miniature Load Cell: for Measurement of Tensile and Compressive Force

The compact and cost-effective U9C type series force sensors reliably measure tensile and compressive force where space is limited. Due to their high fundamental frequency, they are suitable for very fast measurements. Like all strain gauge-based transducers, the U9C sensors also allow for static forces to be measured reliably and with long-term stability. They ensure both robustness and high load-bearing capacity due to their welded design from stainless steel. 

  • HBM accuracy class: 0.2
  • Capacities: 50N to 50kN
  • Output options: IO-Link, 0-10V, 4-20 mA

The force transducer is available with a permanently connected in-line amplifier. The transducer is calibrated as a measurement chain.

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Precise, Robust and Easily AdaptableU10

U10 Force Transducer: Capacities from 1.25 kN to 2.5 MN

The rotationally symmetric, low-profile U10 force sensor has multiple uses focusing on applications in test benches, material testing machines, and challenging tasks in production. Tensile and compressive forces can be measured.

  • HBM accuracy class:  0.02 to 0.05
  • Capacities: 1.25 kN to 2.5 MN

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Combining Technology with ExperienceU15

U15 Precision Load Cell: Calibrating Forces from 2.5 kN to 2.5 MN

The U15 precision load cell (reference force transducer) reliably measures tensile and compressive force up to 2.5 MN. It is ideally suited for use as the master sensor in calibration machines, for challenging tasks in test benches, and as a transfer standard (e.g. when verifying or calibrating material testing machines or taking transfer measurements to ensure traceability of calibration machines to a standard).

As the transducer is showing vey low displacement, the geometry of the test stand is also stable under load. The U15 precision load cell's high resolution, excellent signal-to-noise ratio and low measurement uncertainty are based on the transducer’s high output signal (>4 mV/V from 25 kN). This allows for optimal utilization of the subsequent electronics’ measuring range. 

U15 meets the requirements of class 0.5 in accordance with ISO 376. Its radially symmetrical design makes the sensor insensitive to temperature gradients. The U15 precision load cell is very robust due to its high IP67 degree of protection and the use of stainless steel materials.

  • Accuracy class (per ISO 376:2011): 0.5 in the range of 10% and 100% of the nominal load 
  • HBM accuracy class: 0.02 to 0.05
  • Capacities: 2.5 kN to 2.5 MN

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Small, Robust, Dynamic and Easy to AssembleU93

U93 Force Transducer: Capacities ranging from 1 kN to 50 kN

U93 is a miniature force transducer, designed in a diaphragm principle with high stiffness and is therefore an ideal choice for fast load measurements. The load cell has very small dimensions, and is easy to integrate. The mechanical connection is made by means of a flange-mounted screw connection on both sides. Thus, the assembly is very easy to carry out.

For applications where the speed and size of the sensor are important, the U93 is a more cost-effective alternative to piezoelectric sensors. Like all HBM sensors, the U93 is easy to configure and thus adapts itself even to demanding conditions. The design with support diaphragms makes the sensor exceptionally robust and resistant to lateral forces. In addition, there is an important detail for the production environment: the cable of the U93 is drag chain-compatible and oil-resistant.

  • HBM accuracy class: 0.5 ... 0.8
  • Nominal forces: 1 kN ... 50 kN

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Reference Force Transducer and Transfer StandardZ4A

Z4A Reference Force Transducer: Calibrating and Measuring Precisely in a Range between 20 kN and 500 kN

The transfer standards (with regard to reference force transducers) of the Z4A series come with a monolithic design, i.e., the spring element constitutes one piece. The Z4A force transducers are produced in compliance with high manufacturing standards—a determining factor for the transfer standards’ small hysteresis and excellent reproducibility. 

The Z4A transducers have four measuring points, each of which is offset from the other by 90 degrees. This facilitates bending moment compensation and makes the sensor exceedingly insensitive to bending moments.

ISO376-compliant mounting accessories for tensile and compressive force are available to complement the Z4A. 

  • Accuracy class (ISO 376): 00 (0.5 with 500 kN)
  • HBM accuracy class: 0.02
  • Capacities: between 20 kN and 500 kN 

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Force Transducer for Challenging Calibration TasksZ30A

Z30A Reference Force Transducer: For Calibration and Precise Measurements Up To 10 kN

The Z30A reference force transducer measures small tensile and compressive forces with extremely high precision. This is why Z30A is frequently used where high precision is needed; as a reference transducer in calibration machines, for transfer measurements in calibration machines and as a working standard. 

The Z30A reference transducer exceeds the requirements of the highest accuracy class (00) specified in ISO 376. The electrical connection is made via connectors at the housing and the base plate. Depending on the installation situation, force shunts caused by the measurement cable can be prevented. All sensors up to 1 kN capacity have an overload stop and are protected in case of faulty operations.

  • Accuracy class (ISO 376): 00
  • HBM accuracy class: 0.02
  • Capacities: from 50 N to 10 kN

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PACEline Piezoelectric Force Sensors

A Miniature Sensor with a Wide Measuring RangeCFT

CFT Series Piezoelectric Force Transducers: Capacities Ranging from 5 kN to 20 kN

The CFT piezoelectric force transducers are pre-stressed and calibrated. One special feature of the sensors is that gallium phosphate is used as the sensor material, Enabling the achievement of twice the sensitivity, compared with conventional piezoelectric force transducers that use quartz.

The extremely small sensors are completely manufactured from stainless steel materials and offer the advantages that are typical to the piezoelectric principle: They allow measuring forces of a few Newtons, also under a high initial load, as well as measuring very fast force variations. The force transducers have displacements of only a few µm.

  • Capacities: 5 kN to 20 kN
  • HBM accuracy class: 1
  • Calibrated measuring ranges: 20 % and 100 %

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Fast Piezoelectric Load Washers with Standard DimensionsCFW

CFW Piezoelectric Load Washer: Capacities From 20 kN to 700 kN

PACEline CFW load washers are highly reliable sensors that deliver dependable results even in harsh industrial environments and are EMC-tested. A careful and precise production process ensures minimal non-linearity resulting in a wide measurement range from few newtons up to kilonewtons. Very high stiffness allows for a high fundamental frequency and makes the sensor the ideal solution for fast processes in research and production. The force washers’ internal diameters are in line with market standards, thus easy integration is guaranteed. HBM provides pre-stressing sets for pre-stressing of the CFW sensors. Please watch our tutorial video for an explanation of how to easily calibrate your sensor.

  • HBM accuracy class: 1
  • Capacity: 20 kN...700 kN

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Piezoelectric Sensor for Extreme Temperature ConditionsCHW

PACEline CHW Piezoelectric Force Washers: For Use in the Range of –55 °C to +300 °C

The PACEline CHW series piezoelectric force washers have standard dimensions and are available in two versions that are based on different sensor crystals, i.e., quartz (for temperatures up to 200 °C, type CHW-2/60kN) or gallium phosphate (for temperatures up to 300 °C, type CHW-3/60kN). Both variants allow measurements down to temperatures as low as -55 °C.

The CHW sensors can be adjusted at room temperature, due to their very low temperature sensitivity.

  • Nominal (rated) force: 60 kN
  • HBM accuracy class: 1

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Small and Fast Load WasherCLP

PACEline CLP Piezoelectric Subminiature Load Washer: Capacities From 3 kN to 80 kN

PACEline CLP piezoelectric load washers have a very low height of 3 to 5 mm. The sensors enable force to be measured at locations where standard force sensors cannot be installed. The sensors have an integrated cable (either 0.5 or 1 m long) and are a cost-effective way to allow for piezoelectric measurements to be taken.

By combining CLP load washers with different mounting directions of at least two CSW load washers, very small measurement systems can be set up to measure forces in different directions simultaneously.

  • Capacities: 3 kN to 80 kN
  • HBM accuracy class: 1

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Immediately Ready for Use and Calibrated in Different RangesCMC

CMC Series Piezoelectric Measurement Chains for Capacities ranging from 5 kN to 120 kN

Piezoelectric measurement chains of the CMC series are used in various industrial production tasks and reliably convert the forces they measure into a 0 to 10 V signal. They are calibrated throughout, which means that the measurement amplifier doesn’t have to be adjusted and the relationship between the output signal in volts and the force measurement in newtons is clearly documented in the accompanying documents.

Typical for the piezoelectric principle, the sensors have a wide measurement range and measure large and small forces reliably – even under a high initial load. The measurement chains, based on CFT variations with a 5 kN or 20 kN capacity are calibrated at 100% and at 20% of the nominal force, while all other CMC measurement chains have calibrations at 1%, 10% and 100% of their nominal force. The measurement ranges can be switched via a digital input on the charge amplifier; zeroing is triggered just as easily.

All piezoelectric force measurement chains in the CMC series consist of a pre-stressed and calibrated sensor, a charge cable and a charge amplifier. The components can be freely combined and allow the measurement chain to ideally adapt to the respective measurement task at hand.

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Fast, Drift-Free Force WasherKMR

KMRplus Strain Gauge-Based Force Washers: 11 Capacities and IP68 Degree of Protection

The KMRplus, like common washers, are suitable for mounting onto bolted or screwed connections. Sensors are available for threads ranging from M6 to M42 (forces of up to 2 MN). The KMRplus force washers are fitted with special strain gauges that cover a very wide angular range, making them highly insensitive to bending moments. The sensors are suitable for both fast and static measurement tasks due to the use of strain gauge technology and their high stiffness.

The sensors are not only made of stainless steel but are also hermetically sealed (IP68 degree of protection) to allow force measurements under harsh ambient conditions or outdoors. They ensure maximum immunity to electromagnetic interference owing to their cable and sensor-housing design that forms a Faraday cage.

The force introduction washers included in the scope of delivery ensure good force introduction. Various connector plugs and cable lengths allow adaptation to the respective measuring task.

The KMRplus force washers operate in the force shunt, hence calibration is required after installation to obtain quantitative results.

  • HBM accuracy class: 1
  • Capacities: 20 kN … 2 MN

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Verification of Material Testing MachinesKDB

KDB/2MN: DIN EN 12390-Compliant Special Force Transducer for Materials Testing

The KDB special force transducer has been designed to comply with the requirements of DIN EN 12390. This standard describes the procedure for verifying testing machines for building materials. In accordance with the standard, two hardened plates for load application are included in the force sensor’s scope of supply. Centering pins facilitate assembly.

Four independent strain gauge full bridges enable bending moments to be measured alongside the total force.

In case of centered load application, the force sensor can be used up to 3 MN. HBM offers a spherical load application element and a thrust piece for this application. This enables the KDB to be used as a reference transducer compliant with Class 0.5 requirements of ISO376.

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Force Measurement Close to the Phisical LimitTOP

TOP Transfer Reference Force Transducer: Transfer Standards for Comparison Measurements

The TOP Transfer sensors measure tensile and compressive force up to 500 kN and provide an accuracy close to the physical limit. They can be used in international inter-laboratory comparisons, top-level comparison measurements, and exceptionally precise test equipment.

HBM experts take special sensors of the Z30A and Z4A type series from the current production and subject them to extensive testing to ensure TOP Transfer series’ high quality. Only sensors that meet the high technical requirements of the TOP series are approved as TOP Transfer. Therefore, TOP Transfer reference force transducers exceed the requirements of the highest accuracy class (00) specified in ISO 376, partially by a factor of up to 10 and offer outstanding repeatability.

  • Accuracy class (ISO376): 00
  • HBM accuracy class: 0.015
  • Capacity: 100 N to 500 kN

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Piezo-Electric Force Transducers

     Paceline

 

A Miniature Sensor with a Wide Measuring RangeCFT

CFT Series Piezoelectric Force Transducers: Capacities Ranging from 5 kN to 20 kN

The CFT piezoelectric force transducers are pre-stressed and calibrated. One special feature of the sensors is that gallium phosphate is used as the sensor material, Enabling the achievement of twice the sensitivity, compared with conventional piezoelectric force transducers that use quartz.

The extremely small sensors are completely manufactured from stainless steel materials and offer the advantages that are typical to the piezoelectric principle: They allow measuring forces of a few Newtons, also under a high initial load, as well as measuring very fast force variations. The force transducers have displacements of only a few µm.

  • Capacities: 5 kN to 20 kN
  • HBM accuracy class: 1
  • Calibrated measuring ranges: 20 % and 100 %

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Fast Piezoelectric Load Washers with Standard DimensionsCFW

CFW Piezoelectric Load Washer: Capacities From 20 kN to 700 kN

PACEline CFW load washers are highly reliable sensors that deliver dependable results even in harsh industrial environments and are EMC-tested. A careful and precise production process ensures minimal non-linearity resulting in a wide measurement range from few newtons up to kilonewtons. Very high stiffness allows for a high fundamental frequency and makes the sensor the ideal solution for fast processes in research and production. The force washers’ internal diameters are in line with market standards, thus easy integration is guaranteed. HBM provides pre-stressing sets for pre-stressing of the CFW sensors. Please watch our tutorial video for an explanation of how to easily calibrate your sensor.

  • HBM accuracy class: 1
  • Capacity: 20 kN...700 kN

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Piezoelectric Sensor for Extreme Temperature ConditionsCHW

PACEline CHW Piezoelectric Force Washers: For Use in the Range of –55 °C to +300 °C

The PACEline CHW series piezoelectric force washers have standard dimensions and are available in two versions that are based on different sensor crystals, i.e., quartz (for temperatures up to 200 °C, type CHW-2/60kN) or gallium phosphate (for temperatures up to 300 °C, type CHW-3/60kN). Both variants allow measurements down to temperatures as low as -55 °C.

The CHW sensors can be adjusted at room temperature, due to their very low temperature sensitivity.

  • Nominal (rated) force: 60 kN
  • HBM accuracy class: 1

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Small and Fast Load WasherCLP

PACEline CLP Piezoelectric Subminiature Load Washer: Capacities From 3 kN to 80 kN

PACEline CLP piezoelectric load washers have a very low height of 3 to 5 mm. The sensors enable force to be measured at locations where standard force sensors cannot be installed. The sensors have an integrated cable (either 0.5 or 1 m long) and are a cost-effective way to allow for piezoelectric measurements to be taken.

By combining CLP load washers with different mounting directions of at least two CSW load washers, very small measurement systems can be set up to measure forces in different directions simultaneously.

  • Capacities: 3 kN to 80 kN
  • HBM accuracy class: 1

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Immediately Ready for Use and Calibrated in Different RangesCMC

CMC Series Piezoelectric Measurement Chains for Capacities ranging from 5 kN to 120 kN

Piezoelectric measurement chains of the CMC series are used in various industrial production tasks and reliably convert the forces they measure into a 0 to 10 V signal. They are calibrated throughout, which means that the measurement amplifier doesn’t have to be adjusted and the relationship between the output signal in volts and the force measurement in newtons is clearly documented in the accompanying documents.

Typical for the piezoelectric principle, the sensors have a wide measurement range and measure large and small forces reliably – even under a high initial load. The measurement chains, based on CFT variations with a 5 kN or 20 kN capacity are calibrated at 100% and at 20% of the nominal force, while all other CMC measurement chains have calibrations at 1%, 10% and 100% of their nominal force. The measurement ranges can be switched via a digital input on the charge amplifier; zeroing is triggered just as easily.

All piezoelectric force measurement chains in the CMC series consist of a pre-stressed and calibrated sensor, a charge cable and a charge amplifier. The components can be freely combined and allow the measurement chain to ideally adapt to the respective measurement task at hand.

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MCS10 Multi-Axis Sensor

 

Multiaxis Force Sensor MCS10: Measures 6 Forces and Moments SimultaneouslyMCS10

Up to six forces and moments on three axes (x, y, z) can be measured in combination with the MCS10 multi-axis sensor. This means that the MCS10 is ideally suited for mechanical engineering usage, in test benches, and also in research and development. It returns a three-dimensional image of the measurement set-up with a maximum precision up to accuracy class 0.1. Thanks to the MCS10's innovative construction with flange, it achieves the best measurements possible.

Individual signal channels of common multi-axis sensors often mutually affect each other. The MCS10 reduces this type of interference, known as crosstalk, to a minimum to ensure a problem-free signal. HBM also offers an individual compensation matrix for the MCS10, which can be used to further improve the precision. Combined with an HBM measuring amplifier this calculation can be done very comfortably.

Thanks to TEDS technology the installed data acquisition unit automatically detects the MCS10. This ensures that it is ready for immediate use without extensive parameterization. The decision which forces and moments should be measured can be taken independently. HBM has combined the experience from numerous custom-made special transducers in the MCS10, while adding a standard product's reliability and flexibility; for a multiaxis load cell with proven quality.

  • Accuracy class: up to 0.1
  • Degree of protection (according to EN 60529): up to IP67
  • Measuring range: axially from 5 to 200 kN; laterally from 0.05 to 3.5 kNm

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Pressure/ Displacement/ Custom & OEM

Strain gauge based and robust pressure transmitters up to 15,000 bar

 

Measuring Pressure Reliably Using an Integrated AmplifierP2VA

P2VA1 and P2VA2 Pressure Transmitters: Measurement with an Accuracy Class of 0.3

The P2VA1 and P2VA2 pressure transmitters can measure pressure that amounts to 5,000 bar with an accuracy class of 0.3. They are equipped with HBM’s high-grade strain-gauge technology and are ideally suited for dynamic and static measurement tasks in the industry; for instance, in water-jet cutting, high-pressure forming, or isostatic presses. The P2VA1 and P2VA2 come with an integrated amplifier. Thus, these can be directly utilized for industrial process control, without the requirement of any additional measurement electronics. Owing to their corrosion-proof, robust, one-piece stainless-steel measuring body, the pressure transmitters have permanent resistance against chemically demanding environments; for instance, in test-bench applications of the petrochemical industry.

The pressure transmitters facilitate immediate use, as they have an automatic measuring point identification enabled by TEDS. Two selectable signal outputs, volt with the P2VA1 or milliampere with the P2VA2, enable easy integration with the existing measurement systems.

A special feature offered by the transmitters is “live zero”: 0 bar pressure is presented as 0.5 V or 4 mA; if a smaller value is measured in the control system, an error is detected, and the system can be shut down safely.

The P2VA1 and P2VA2 have eight nominal (rated) pressure options, which makes them the first choice for many industrial applications.

  • Accuracy class: 0.3
  • Nominal pressure: up to 5,000 bar
  • Degree of protection: IP67
  • Output signal: Volt or milliampere

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Top Class Pressure Transducer with Extensive Test Record

P3 Top Class Pressure Transducer: Precise Pressure MeasurementP3

The P3 Top Class pressure transducer facilitates extremely precise pressure measurement and, owing to its excellent accuracy class of 0.1, is ideal for the measurement of not only static pressure but also dynamic pressure variations, pressure peaks, and pressure fluctuations.

The P3 Top Class is suitable for pressure measurement in industrial applications such as those incorporating diesel and hydraulic technologies. Its monolithic measuring body has no weld seams and is tremendously stable and robust. Each pressure transducer is individually tested, and for each, an individual, extensive test record is available, which specifies values such as linearity and individual temperature dependence, in addition to the sensitivity and characteristic curve deviation. Additionally, the pressure transducer has a PT100 temperature sensor in order to ensure comprehensive and accurate measurement results. This facilitates the correct measurement of temperature variations and significantly reduces the measurement uncertainty due to reduced temperature effects.

  • Accuracy class: up to 0.1
  • Nominal (rated) pressure: 10 bar to 3,000 bar
  • Degree of protection: IP67

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The Number One in High-Pressure MeasurementP3

P3 Top Class BlueLine Pressure Transducer: High-Pressure Measurement with Maximum Precision

The P3 Top Class BlueLine pressure transducer measures extremely high pressure up to 15,000 bar with 0.25 accuracy class, thereby demonstrating outstanding precision in the market. It is ideal for measurement tasks in research and development, for instance, in hydraulic test benches and autofrettage due to the use of HBM’s high-grade strain-gauge technology. Its integrated temperature sensors facilitate compensating for the influences of heating and cooling, thus ensuring maximum accuracy, even with extreme temperature variances.

The P3 Top Class BlueLine can withstand extremely high pressure owing to its corrosion-resistant, monolithic steel measuring body. Each pressure transducer is tested and delivered with individual extended test reports that provides comprehensive data to facilitate even more precise measurements. The P3 Top Class BlueLine transducer is the result of HBM’s many years of experience, which makes it a high-end-technology product for high-pressure applications.

  • Accuracy class: up to 0.25
  • Nominal pressure: up to 15,000 bar
  • Degree of protection: IP67

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The Pressure Transducer for the Manufacturing Industry

P3IC and P3ICP Pressure Transducers: For Measuring up to 3,000 barP3IC

The P3IC and P3ICP pressure transducers can measure pressure precisely up to 3,000 bar with a 0.1 accuracy class. They are well-suited for use in dynamic and static measurement tasks in the industry, such as diesel injector tests, oil and gas analyses, as well as manufacturing processes and hydraulic test benches.

The P3IC and P3ICP pressure transducers are equipped with HBM’s high-grade strain-gauge technology and provide results with 0.05% repeatability, even with very fast measurements. The pressure transducers have an integrated temperature sensor that ensures accurate results, even through extreme temperature variations. 

The P3IC and P3ICP pressure transducers can reliably withstand overloads of up to 2.5 times their nominal (rated) pressure thanks to their corrosion-resistant steel measuring body. They are suitable for long-term use in many different industrial environments with their IP67 degree of protection.

The P3ICP transducer has an HS6 connector. The P3IC transducer comes with a fixed connection cable available in different lengths and with diverse connectors. The P3IC and P3ICP are available in eleven different versions, providing nominal (rated) pressures between 10 bar and 3,000 bar. Thus, they are the ideal solution for many tasks in the industry.

  • Accuracy class: up to 0.1
  • Nominal (rated) pressure: up to 3,000 bar
  • Degree of protection: IP67

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The Most Popular All-Rounder Among Pressure TransducersP3MB and P3MBP

The P3MB and P3MBP pressure transducers: Very exact – even with dynamic measurements

The P3MB and P3MBP pressure transducers measure the pressure of liquids and gases exactly up to accuracy class 0.1, which makes them suitable for both static and highly dynamic measurement tasks. They have already been proven a hundred thousand times over in the most diverse fields of applications, ranging from transmission test rigs and diesel injection pumps to oil pressure measurements and hydraulic applications. Using a proven strain gauge technology, the P3MB and P3MBP return exact and reliable measurement results, even for dynamic measurement tasks with high numbers of load cycles.

The corrosion-resistant steel measuring body is made of a single piece, making the pressure transducer resistant even in aggressive environments. With the degree of protection IP67, it withstands moisture and dirt in industrial environments. The pressure transducers are available in nine nominal (rated) pressure ranges, from 10 to 3000 bar. Transducers of sensor P3MBP are equipped with HS6P plugs.

The series is available with a permanently mounted cable and, optionally, as a user-friendly plug-and-play solution with a D15 and MS plug.

  • Accuracy class: up to 0.1
  • Nominal (rated) pressure: 10 bar to 3000 bar
  • Degree of protection: IP67

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High-End, High-Pressure TransducerP3MB

P3MBP BlueLine | High Pressure Measurement Transducer

The P3MBP BlueLine pressure transducer measures extremely high pressure with 0.3 accuracy class, demonstrating outstanding precision in the market. It is suited to be used in dynamic measurements up to 15,000 bar, and thus, it is ideal for industrial applications such as deployment in hydraulic test benches, water-jet cutting, and diesel injector testing. This transducer is available with three different nominal pressure ranges (5,000, 10,000, and 15,000 bar). It provides reliable results, even with extremely varying temperatures, due to the use of HBM’s high-grade strain-gauge technology. Due to its standard Plug-in-LEMO plug and M20 x 1.5 thread, it allows easy integration into many industrial applications .

The P3MBP BlueLine can withstand up to 10 million load cycles due to its corrosion-resistant, monolithic steel measuring body. Its IP67 degree of protection facilitates permanent use in dirty and humid environments. The P3MBP BlueLine series of transducers has been proven for many years and successfully provided reliable results in many applications. Customers benefit from HBM’s many years of experience in high-pressure measurements.

  • Accuracy class: up to 0.3
  • Nominal pressure: up to 15,000 bar
  • Degree of protection: IP67

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The Robust Pressure Transducer for Use in Harsh Hydraulic Applications

P8AP Pressure Transducer: Available in Six Nominal (Rated) Pressure Options Ranging up to 500 BarP8AP

The P8AP pressure transducer precisely measures liquid and gas pressures up to 500 bar with an accuracy class of 0.3. It is equipped with HBM’s high-grade strain-gauge technology and ideally suited for dynamic and static measurement tasks, for instance, in hydraulic test benches or hydraulic systems of construction and agricultural machinery. The 500-bar version has been certified in accordance with OIML R60 D0.3 and has thus been approved for use as a diaphragm load cell in legal-for-trade applications. Examples of such applications include weighing the material in an excavator bucket or determining the weight on a forklift fork.

The P8AP reliably withstands overloads of up to 1.75 times its nominal (rated) pressure owing to its robust and corrosion-resistant steel measuring body. It can be permanently used in many different industrial environments due to its IP67 degree of protection. The pressure transducer offers extreme temperature stability. The high-temperature version, which is also available, provides precisely measured data at temperatures of up to +140°C. The P8AP is available with six nominal (rated) measuring ranges with different cable lengths and various pressure connectors. It is the right solution for many industrial pressure measurements.

  • Accuracy class: 0.3
  • Nominal (rated) pressure: 500 bar
  • Degree of protection: IP67

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Small Size- High TemperaturesP60

P60 Miniature Pressure Transducer: Measurement up to 200 bar; up to 150 °C

Owing to their small size and their capacity for bearing a broad range of temperatures, series P60 pressure transducers are ideal for determining liquid pressure, for instance, while measuring gear box oil-pressure in all kinds of vehicles, monitoring hydraulic systems or coolant circuits in mobile applications.

P60 transducers have a high accuracy class of 0.3 and are, thus, particularly suitable for pressure measurement for purposes of research, testing, and development. 

The use of strain-gauge technology enables both the reliable determination of static pressure and safe measurement in the case of dynamic behavior.

The P60 transducer is available with four nominal (rated) pressure ranges and six different threaded connectors; therefore, a suitable version of the P60 transducer can be found for every application. The miniature connector integrated into the sensor and the highly flexible measuring lead facilitates mounting, even in tight places.

  • HBM accuracy class: 0.3
  • Nominal (rated) measuring range: 20 bar, 50 bar, 100 bar, and 200 bar
  • Nominal temperature range: –40 to +150 °C
  • Dimensions: Ø16 mm x 35 mm (incl. connector)
  • Weight: 20 g (sensor without cable)

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Resistant to High PressurePMS40

PMS40: Strain Gauge for Highly Dynamic Pressure Peaks

With transient pressure measurements, e.g. explosions, shock waves or ultrasonic applications, the rise time of the pressure curve is very short and the pressure peaks are high.

The PMS40 pressure measurement strain gauge enables high pressure peaks up to 10 kbar to be captured.

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Inductive Displacement Transducers

For universal use universally for displacement measurement in conjunction with carrier frequency amplifiers

 

Reliable DisplacementsFS61DSP

FS61DSP: Optical Displacement Sensor for Linear Variation of Position

Based on the newLight® technology, FS61DSP Displacement Sensor is a ruggedized Fiber Bragg Grating (FBG) sensor designed to measure linear displacement on different types of structures. The sensor uses two FBGs in a push-pull configuration for effective temperature compensation.

It can be used in a large range of monitoring applications, like sustaining wallsbridge piles or buildings.

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The All-Rounder for Displacement and Strian MeasurementDD1

DD1 Displacement Transducer: Measuring Displacement and Strain with an Accuracy Class of 0.1

The strain-gauge-based DD1 displacement and strain transducer measures displacements in a range of ±2.5 mm very accurately, offering the HBM accuracy class of 0.1. It is a unique product in the market due to its wide range of possible applications. The DD1 can be used in materials testing as well as for monitoring tasks, for instance, as a settlement sensor in the monitoring of buildings and in research and development tasks.

The DD1 is based on a displacement transducer that converts the displacement of a probe tip into an electrical signal. The DD1 has become the proven standard in many strain measurement applications owing to its wide range of accessories, such as a quick clamp set, extensions, and probe blades. It has proven to be a useful and reusable alternative to bonded strain gauges for tensile tests in materials testing. The DD1 has a creep value that is very close to zero owing to the use of a special strain gauge developed by HBM. The sensor can be used at frequencies of up to 50 Hz and, therefore, provides detailed results in dynamic applications. The transducer is renowned for its very low weight and compact dimensions. The quick clamp set enables the transducer to be flexibly fixed to a wide range of objects. Integrated stops at both ends protect the DD1 from overload, and the full-bridge technology allows fast integration into existing measurement systems.

  • HBM accuracy class: 0.1
  • Nominal change in displacement: ±2.5 mm
  • Dimensions: 66 mm x 37 mm x 10.4 mm

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Measuring Short Displacements ReliablyW1ELA

W1ELA/0 Displacement Transducer: Inductive Displacement Measurement in Machines and Systems; Nominal (Rated) Measuring Range +/– 1 Mm

The extremely compact W1ELA/0 displacement transducer consists almost entirely of just the coil body and plunger. This allows the sensor to be perfectly placed in the relevant machine, system, or test bench. This is further supported by the widely approved temperature range of the sensor from –55° C to +130° C. The W1ELA/0 displacement transducer can be used for reliable acquisition of the nominal (rated) displacement, moving outward from the center position in both directions.

The coil body contains two measuring coils arranged one behind the other, which together form an inductive half bridge. This must be completed in a 4.8 kHz carrier frequency amplifier to form a full bridge circuit. 

  • Nominal (rated) measuring range: 0…±1 mm
  • Measurement principle: Inductive half bridge based on the differential inductor principle
  • Nominal (rated) temperature range: –55 °C…+130°C
  • Output signal: ±80 mV/V
  • Carrier frequency: 4.8 kHz

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Reliable Displacement Measurements With Loose PlungerWAL

WA-L: Inductive Displacement Measurements in a Compact Design; Nominal (Rated) Measuring Range up to 500 mm

The technologically sophisticated and proven inductive displacement transducers of the series WA-L with loose plunger feature an inspiring short design (in relation to the measuring range). The compact dimensions of the sensor are the result of an active quarter bridge circuit based on the differential inductor principle. The bridge is also incorporated in the sensor to form a full bridge circuit for the easy connection of the WA-L transducer to the measuring amplifier. 

Insensitive to dirt, the WA-L displacement transducers come with rugged mechanics and an significantly stable temperature behavior. This means that they can be applied in almost all areas of the industry and present outstanding results in displacement measurements. 

  • Nominal (rated) measuring ranges: 0…2 mm, 0…10 mm, 0…20 mm, 0…50 mm, 0…100 mm, 0…200 mm, 0…300 mm, 0…500 mm
  • Measurement principle: an inductive quarter bridge circuit based on the differential inductor principle (completed internally to form a full bridge circuit)
  • Equipment protection level: up to IP67 (depending on the type of connection)
  • Output signal: mV/V; with optional electronics: V

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Reliable Displacement Measurement with Displacement ProbeWAT

WA-T: Inductive Displacement Measurements in a Compact Design; Nominal (Rated) Measuring Range up to 100 mm

The technologically sophisticated and proven displacement transducers of the WA-T series in the probe version feature an incredibly short design (in comparison to the measuring range). The compact dimensions of the sensor have been possible through the utilization of an active quarter bridge circuit based on the differential inductor principle. The bridge is also directly integrated in the sensor to create a full bridge circuit for easy connection of the WA-T transducer to the measuring amplifier.

Insensitive to dirt, the WA-T displacement transducers feature rugged mechanics and exhibit significantly stable temperature behavior. This means they can be applied in almost every area of the industry and generate outstanding results in displacement measurements.

  • Nominal (rated) measuring ranges: 0…2 mm, 0…10 mm, 0…20 mm, 0…50 mm, 0…100 mm
  • Measurement principle: an inductive quarter bridge circuit based on the differential inductor principle (completed internally to form a full bridge circuit)
  • Equipment protection level: up to IP67 (depending on the type of connection)
  • Output signal: mV/V; with optional electronics: V

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All-Purpose Miniature Displacement TransducersWI

WI Displacement Transducers: Exact Displacement Measurements in the Smallest of Spaces; Nominal (Rated) Measuring Range up to 10 mm

The compact displacement transducers of the WI series have been made based on the principle of inductive displacement measurement. They can be utilized wherever precise information regarding displacement is required in an application. That includes test benches, measuring stands, and even manufacturing, which involves joining work pieces.

Owing to their very compact dimensions, WI displacement transducers are compatible with a wide range of applications. 

  • Nominal (rated) measuring ranges: 0…2 mm, 0…5 mm, 0…10 mm
  • Measurement principle: Inductive half bridge connected to form a full bridge circuit (80 mV/V)
  • Equipment protection level: IP67
  • Version: Probe

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Custom OEM Sensors

Partnership for OEMs: from Concept to Custom Sensor Assembly

HBK provides Original Equipment Manufacturers (OEMs) with cutting edge custom sensor assemblies. These assemblies gather the data that drives feedback loops. They enable engineers to embed 'smart' behaviour into products, and to bring 'intelligent' products to market.

We work with leading OEM manufacturers as their strategic partner and solve their most challenging requirements. As one of the largest manufacturers of strain gauges and electronics worldwide, our engineering competency center has the expertise and experience you need to develop highly customized solutions.

If you’re an OEM in need of a high-volume custom sensor assemblies, whether large or small, and you don’t want to make any significant changes to your existing system, then we are the right partner for you. We have developed proven solutions across several markets and applications areas:

  • Agricultural Machinery
  • eBikes
  • Energy
  • Medical Devices
  • Off Highway Vehicles
  • Robotics
  • Scientific Instruments
  • Sports Equipment
  • Smart Tools and Actuators

OEMs