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Measurement solutions for thickness

One-sided and two-sided thickness measurement

Thickness is measured either with two sensors facing each other on opposite sides of the material, or by reading both surfaces of a transparent layer with one sensor. Which method fits depends entirely on whether the material is transparent, and getting that wrong is the most common specification error in the category.

Applications

  • Aluminium thickness

    It is important to know the thickness of the plates for the manufacture of aluminium plates. The non-contact profile measuring system measures the profile of the plates using a capacitive sensor. At the same time, the width of the plate is…

    Industry: Measurement technologies
  • Battery electrode thickness measurement

    Real-time electrode thickness on the coating line.

    Micro-Epsilon optoNCDT laser sensors
  • Blown film thickness

    The thickness of blown films is an important aspect in terms of constant quality in blown film production. During production, strong thickness tolerances can occur. The blown film system from Micro-Epsilon measures the profile of the film…

    Industry: Measurement technologies
  • Bottom thickness measurement of container glass

    With the wall thickness and roundness measurements in star wheel inspection machines, a fast measuring rate is required in order to support the ongoing process. Micro-Epsilon’s confocal chromatic measuring systems provide a high measuring…

    Industry: Measurement technologies
  • Coating thickness measurement with two synchronized thickness measurements

    Two synchronized thicknessGAUGE systems are used for precise thickness measurement in coating processes. One system records the strip thickness before coating and one system monitors the thickness after the coating is applied. The coating…

    Industry: Measurement technologies
  • Coil diameter

    Rolled strips in the metal industry are wound on coils for transport. For the later processing when the coils are unwound, it is important to know how much material has already been unrolled. This task is simple to solve by using an…

    Industry: Measurement technologies
  • Coil unwinding

    Rolled strips in the metal industry are wound on coils for transport. For the later processing when the coils are unwound, it is important to know how much material has already been unrolled. This task is simple to solve by using an…

    Industry: Measurement technologies
  • Distance control of air scraper nozzles in galvanizing lines

    For corrosion protection, a protective layer of zinc is applied to the metal strip. To do this, the steel strip is passed through a zinc basin, which causes a thin layer of zinc to adhere. The applied zinc is evenly distributed and smoothed…

    Industry: Measurement technologies
  • Double sheet detection before pressing

    Before shaped sheets are fed into the press, laser-optical displacement sensors are used, which enable double sheet detection. Two sensors are mounted above and below the continuous sheets and provide a thickness value regardless of the…

    Industry: Measurement technologies
  • Gap monitoring of safety glass

    For quality control and process control during the production of safety glass, confocal chromatic displacement sensors with a multi-peak function are used. Confocal chromatic sensors from Micro-Epsilon enable thickness measurements to…

    Industry: Measurement technologies
  • Glue-bead thickness inspection after soldering

    Inspect the thickness of protective glue beads applied after reflow soldering. Laser sensors inspect the glue-bead thickness at defined points.

    Industry: Electronics manufacturing
  • Inline 3D measurement of welded pouch cells

    In battery cell production, precise control of welded pouch cells is crucial for their safety, performance and service life. The thicknessGAUGE 3D enables high-resolution inline inspection of these sensitive components – directly in the…

    Industry: Measurement technologies
  • Inline burr measurement on sheet edges in body manufacture

    In order to avoid corrosion, continuous and error-free corrosion protection is a critical factor in the painting process. As the thickness of the applied painting on burrs can only be determined under challenging limitations, it is a…

    Industry: Measurement technologies
  • Inline thickness measurement of strip materials

    ThicknessGAUGE sensor systems are used for inline thickness measurement of strip materials. These are available with different sensor types, measuring ranges and measuring widths. This allows the thickness of various materials to be…

    Industry: Measurement technologies
  • Laser sensors for measuring the thickness of the electrode coating

    A consistently high quality of the electrode coating is crucial for the production of high-performance battery cells. OptoNCDT laser sensors are used to reliably monitor the thickness. These measure without contact and with high precision –…

    Industry: Measurement technologies
  • Measurement of adhesive application on tapes and plasters

    Check the amount or profile of adhesive applied to tapes, plasters and bandages. Laser measurement is used to inspect the applied adhesive layer.

    Industry: Industrial automation
  • Measurement of the diameter of profiles

    Optical micrometers from Micro-Epsilon are used to monitor the thickness of metal bars. With the X-Frame measuring system the diameter is measured continuously. Two laser micrometers measure the diameter with high resolution and measuring…

    Industry: Measurement technologies
  • Measurement of the radial runout of a cutter disk

    During the manufacture of veneer strips from laminated wood, the precision of the cutting disk determines the quality of the final product. High demands are placed on the veneer strips in terms of dimensional conformance. The thickness of…

    Industry: Measurement technologies
  • Measurement of the sprayed skin thickness

    Sprayed skins for vehicle dashboards and for airbag cladding are sprayed into a heated mold using a robot-guided nozzle. For safety reasons, extremely low tolerances are required for airbags. For this reason, the thickness of the sprayed…

    Industry: Measurement technologies
  • Measurement of width, cambering and diameter of metal strips

    thicknessCONTROL C-frame systems are used for the precise determination of width, cambering and diameter of metal strips in shearing lines. These are equipped with three laser micrometers and detect the cambering when the strip stops. The…

    Industry: Measurement technologies
  • Measuring the brake disc deformation (Disc Thickness Variation)

    With the capaNCDT DTV, Micro-Epsilon has developed a product range that is specifically used for non-contact detection of the Disc Thickness Variation. Thickness measurements of brake discs can be carried out in test benches, in road tests…

    Industry: Measurement technologies
  • Measuring the center thickness of lenses

    In order to meet production tolerances, the center thickness of optical lenses such as eyeglass lenses or objectives is measured using confocal chromatic sensors. The measurement is performed from one side and can also be carried out with…

    Industry: Measurement technologies
  • Measuring the center thickness of lenses

    In order to meet production tolerances, the center thickness of optical lenses such as eyeglass lenses or objectives is measured using confocal chromatic sensors. The measurement is performed from one side and can also be carried out with…

    Industry: Measurement technologies
  • Measuring the thickness of wet layers

    Confocal chromatic sensors from Micro-Epsilon monitor the coating thickness of wet materials. Installing several sensors next to each other enables concurrent determination of the homogeneity of the coating over the complete strip width…

    Industry: Measurement technologies
  • Mineral-wool thickness control before milling

    Measure mineral-wool web thickness before milling to optimize pre-thickness and reduce production waste. Two optoNCDT laser sensors measure two tracks; ILR2250 laser distance sensors are used where safety requires a larger standoff…

    Industry: Industrial automation
  • Non-contact film thickness measurement

    In film production inline thickness measurement guarantees constant product quality. Micro-Epsilon's KS5 combination sensor measures the thickness of films in a non-contact and thus wear free process. In film production inline thickness…

    Industry: Measurement technologies
  • Non-contact thickness measurement of aluminum

    For the prompt detection of incorrect thickness of aluminum strips, optoNCDT laser triangulation sensors are used as modern alternative solution to isotopic measuring systems. At the measurement location, the sensors are mounted opposite to…

    Industry: Measurement technologies
  • Non-contact thickness measurement of gelatin layers

    Gelatin is often used in the shell of soft capsules. For the 100% thickness measurement of the conductive gelatin layer, capacitive displacement sensors from Micro-Epsilon are used, which provide non-contact and precise thickness values…

    Industry: Measurement technologies
  • Offline thickness measuring system for battery film

    The capaNCDT TFG6220 measures the thickness of battery film with high precision and is used for quality testing in the form of offline random samples. The TFG6220 is pre-assembled ready for rapid deployment. The thickness is measured by two…

    Industry: Measurement technologies
  • One-sided and two-sided thickness measurement methods

    Select a thickness-measurement arrangement for process control or quality assurance. For two-sided measurement, a synchronized sensor pair on a common axis derives thickness from the difference between the two distance readings. One-sided…

    Industry: Plastics
  • One-sided thickness measurement of films

    In its sensor housing, the combiSENSOR combines an eddy current displacement sensor and a capacitive displacement sensor. This unique sensor concept enables one-sided thickness measurement of electrically non-conductive materials on…

    Industry: Measurement technologies
  • One-sided thickness measurement of tubes

    In the manufacture and quality assurance of medical products, the thickness of tubes and membranes as well as the wall thickness of balloons are measured. Confocal chromatic sensors are used which measure the thickness or layers of…

    Industry: Measurement technologies
  • Opposed capacitive measurement of battery-film thickness

    Measure coated or uncoated battery-film thickness. Opposed capacitive heads feed distance signals to a capaNCDT 6200 system that calculates thickness.

    Industry: Battery manufacturing
  • Optical thickness gauges for flat products

    thicknessCONTROL MTS 8202 systems are used for process-reliable thickness measurement in cold rolling mills. Measurements are also possible on reflective and shiny surfaces, e.g., copper strip, coated metal and high-gloss aluminum. For…

    Industry: Measurement technologies
  • Optical thickness measurement in rolling mills

    The new generation of thicknessCONTROL thickness gauges stands for exceptional performance and overcomes the challenges of one of the most difficult applications for optical thickness measurements. The systems are designed for use in hot…

    Industry: Measurement technologies
  • Planarity and thickness of display and flat glass

    For the production of display glass, glass sheets with consistent thickness are required. The production process is regulated based on the measured results. Confocal chromatic sensors from Micro-Epsilon are used to detect the thickness from…

    Industry: Measurement technologies
  • Precise control of the roll gap

    Battery films are compacted and smoothed in coating lines using calendering technology. Two adjustable rolls ensure that the material mixture is rolled to the specified thickness. The capaNCDT CSG capacitive flat sensors are used for gap…

    Industry: Measurement technologies
  • Precise micrometers measure the diameter of welding wires

    Optical micrometers from Micro-Epsilon are used to monitor the thickness of welding wires. In this respect, the X-Frame measuring system enables continuous diameter inspections. The X-Frames includes two laser micrometers that detect the…

    Industry: Measurement technologies
  • Reliable measurement of wear protection on brake discs

    The new EURO 7 emissions standard, which includes standards for brake and tire abrasion for the first time, will apply to new vehicle registrations from the fourth quarter of 2026. In order to comply with the limit values, new brake discs…

    Industry: Measurement technologies
  • Roundness of bottles

    With the roundness measurement of container glass, a fast measuring rate is required in order to support the ongoing process. Confocal chromatic sensors from Micro-Epsilon are used for thickness measurements in the star wheel while…

    Industry: Measurement technologies
  • Sensor system for thickness measurement of electrode coatings

    The combiSENSOR KSB6430 is specially designed for one-sided thickness measurement of electrode coatings. The sensor system detects material thicknesses from 5 µm to 3 mm with sub-micrometer accuracy. The combiSENSOR KSB6430 combines two…

    Industry: Measurement technologies
  • Testing the paint thickness

    Paint thickness testing plays a key role in the metal industry to ensure the quality, functionality and durability of coated surfaces. The white light interferometers of the interferoMETER IMS5200 series measure coating thicknesses with…

    Industry: Measurement technologies
  • Thickness and structure measurement of solar wafers

    The production of solar wafers starts with the raw wafers that are sawn from the so-called ingots. These must comply with a specified thickness of about 180 µm to be processed further as a good part. The production of solar wafers starts…

    Industry: Semiconductors and electronics
  • Thickness inspection of flow-formed wheel rims

    Check thickness distribution after each metal-wheel flow-forming step. Two optoNCDT 1900-10 laser sensors perform dynamic distance and position measurements; surface compensation supports changing reflections.

    Industry: Automotive industry
  • Thickness measurement of black rubber webs

    Rubber mats for the structure sealing must exhibit a specified thickness for durability and tear resistance. The thickness of the films is measured directly after the extrusion. The optoNCDT 1750 sensors used measure the distance to the…

    Industry: Measurement technologies
  • Thickness measurement of displays and flat glass

    For the production of display glass, glass sheets with a homogeneous thickness profile are required. White light interferometers from Micro-Epsilon are used for high precision thickness monitoring, which determine the thickness without…

    Industry: Measurement technologies
  • Thickness measurement of metal strips

    When measuring the thickness of metal strips, optical methods based on laser triangulation have numerous advantages compared with other methods. They measure without contact and therefore without wear. Moreover, independently of the…

    Industry: Measurement technologies
  • Thickness of glass coatings

    Glasses are often reinforced with safety and security films which provide increased splinter protection. In order to measure the film layer and to determine the thickness of the applied adhesive, confocal chromatic sensors from…

    Industry: Measurement technologies
  • Thickness profile measurement of strips and plates

    The thicknessCONTROL measurement system is used for thickness measurement of plates and strip materials. Depending on the measurement task and materials, the head is equipped with different sensors that measure in a fixed track or in a…

    Industry: Measurement technologies
  • Two-sided C-frame systems

    Opposed sensors on a temperature-compensated frame, for opaque strip and sheet.

  • Two-sided thickness measurement

    Depending on the respective measurement task, it is sensible to carry out a two-sided thickness measurement. Arranged opposite the material, two displacement sensors detect the thickness. This measurement arrangement is particularly…

    Industry: Measurement technologies
  • Wall thickness measurement of container glass

    With the wall thickness and roundness measurements in star wheel inspection machines, a fast measuring rate is required in order to support the ongoing process. Micro-Epsilon’s confocal chromatic measuring systems provide a high measuring…

    Industry: Measurement technologies
  • Yarn thickness

    A consistent yarn thickness is a prerequisite in the textile industry for high quality products. Therefore, the naturally occurring yarn thickness fluctuations must be eliminated. The yarn is drawn to a constant thickness using a stretching…

    Industry: Measurement technologies
  • One-sided confocal measurement

    A single sensor that reads both interfaces of clear film, glass and coatings.

  • Coating and layer thickness

    Multi-layer measurement that separates each layer, not just the total.

Frequently asked questions

Answers to the most common questions about our products and services

Usually five to ten working days from when your samples reach our lab. You get a written report with the measured results and a recommended configuration.

Both. We can supply the instrument alone, or install, align, configure and prove it on your line with a measurement capability test before handover.

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